p.1 Introduction Read first
p.2 Copyright Read first
p.3 Promotional Spec Sheet Read first
p.4 Kit Handling & Part Numbers Read first
p.5 Table of Contents Read first
p.6 Safety Read first
p.7 Shopping List Superseded
p.8 Specifications Reference
p.9 Hardware & Nails Reference
p.10 Cut List β Floor & Walls Phases 2β3
p.11 Cut List β Walls & Siding Phase 3
p.12 Cut List β Roof & Trim Phases 4β5
p.13 Cut List β Ramp, Extras & Bracing Reference
p.14 Millwork, Hardware & Roofing Reference
p.15 Floor Plan Reference
p.16 Site Preparation Phase 1
p.17 Optional Concrete Slab Not our path
p.18 Optional Concrete Slab (cont.) Not our path
p.19 Pier Configuration Not our path
p.20 Deck Framing Phase 2
p.21 Deck β Square, Block & Ply Phase 2
p.22 Setting the Posts Phase 3
p.23 Wall Construction Phase 3
p.24 Front Wall & Door Framing Phase 3
p.25 Temporary Bracing Phase 3 β respect this page
p.26 Window Framing & Angle Braces Phase 3
p.27 Siding the Bearing Walls Phase 4
p.28 Setting the Rafters Phase 4
p.29 Collar Ties, Gable Siding & Strapping Phase 4
p.30 Fascia & Shadow Board Phase 4
p.31 Corner, Door & Window Trim Phase 5
p.32 Hanging Doors & Windows Phase 5
p.33 Building the Ramp Phase 5
p.34 Installing the Vent Phase 5
p.35 Battens Superseded
p.36 Corrugated Metal Roofing Phase 4 β dry-in
p.37 Optional Asphalt Shingle Roofing Not our path
p.38 Asphalt Option (cont.) Not our path
p.39 Build Photos Reference
p.40 Appendix A β Cutting Rafters Before Phase 4
p.41 Rafter Template β Plumb Cut Before Phase 4
p.42 (Blank in original)
p.43 Rafter Template β Seat Cut Before Phase 4
p.44 (Blank in original)
p.45 Appendix B β Making Doors Phase 5
p.46 Appendix C β Site, Prep & Foundations Phase 1 context
p.47 Appendix C β Care, Termites & Skirting Long-term
p.48 Plans Order Form β
p.49 Photo Collage (unnumbered) Reference
π Through-Lines β the dependency chains, end to end
The Square Chain
Level pad (p.16) → deck diagonals 187½ (p.21) → level deck before plumbing walls (p.25) → rafter pairs meet (p.28) → “if the building is out of square the metal roofing will not fit” (p.36). Squareness is purchased once, at the deck, for the price of a tape measure and a mallet tap. Every page after either inherits it or pays interest on its absence. This is the single most important dependency in the document.
The Proud Siding Chain
Siding runs 1¾ above the plate (p.27) → rafters register against it instead of against measurements (p.28, drawn in section on p.43) → gable siding cuts flush to the set rafters (p.29) → fascia cuts flush to the gable siding (p.30). One reveal dimension turns four measuring problems into four contact problems. Our plywood inherits the siding's role unchanged.
The Layout-Up Chain
Half-laps up + rafter layout marked on the beams on the ground (p.22) → gable plates lap down and lock the corners (p.23) → rafters land on pre-made marks at height (p.28). Every fussy orientation instruction in Phase 3 is a question from Phase 4, answered early where answering is easy.
The RO Chain
ROs declared (p.8) → millwork sized to them (p.14) → framing forms them by their inner faces (p.23–26) → trim forgives ±¼ (p.31) → doors and sash built 5/8 under the measured opening (p.45, p.32). Hold the openings; let every other number float. With dimensional lumber this rule does even more work than the authors intended.
Fascia Before Metal
The 2″ panel overhang (p.36) is registered against the shadow board (p.30) — so trim precedes roofing, which is why the cedar fascia stock rides in our Order 2 with the metal rather than with the Order 3 trim. A purchasing decision encoded in a construction sequence.
Braces Until the Roof
Installed and tested in Phase 3 (p.25), explicitly kept through siding (p.27 box), trim (p.31 box), and roofing — removed as nearly the last act of Phase 5. Repeated on four pages because it is the rule most often broken, always expensively.
Our Additions to Their Chains
Trench before gravel · conduit before trench · salvage sash before Phase 3 (windows only — door lites never gate) · as-built photos before the stone skirt. Same grammar as theirs: do the cheap thing while it's cheap.
β± Time Ledger β hand vs gun, honest arithmetic
| Task | By hand | Gunned | Saved |
|---|---|---|---|
| Floor plywood (~450 nails) | 2.5 h | 0.7 h | ~2 h |
| Framing: floor, walls, roof (~400 16d incl. toenails) | 6 h | 2 h | ~4 h |
| Wall sheathing (~700 nails) | 3 h | 1 h | ~2 h |
| Roof strapping (~120 nails, on ladders) | 1.5 h | 0.7 h | ~1 h |
| Cedar shingles (~1,540 nails, coursed) | 18 h | 6 h | ~12 h |
| Stops & small trim | 1.5 h | 0.7 h | ~1 h |
| Total | ~32.5 h | ~11 h | ~21 h |
Estimates for a careful novice, including course layout and depth checks. Deliberately excluded: fascia (~80 nails, hand-driven by choice — see p.30), doors and hardware (screws by design). The honest summary: the gun arsenal converts roughly half a week of hammer swinging into a day and a half of trigger work, with the biggest single dividend on the shingle wall.
πΈ Costly Gotcha Index β the expensive mistakes, in one list
- p.1 (Introduction) β Do not shop or cut from this document as printed
- p.7 (Shopping List) β The most expensive wrong click in the project
- p.7 (Shopping List) β Floor ply count wrong by the plans' own math: says 3 sheets, layout needs 4 (audit F8)
- p.9 (Hardware & Nails) β Two corrosion mismatches that fail silently
- p.10 (Cut List β Floor & Walls) β THE rule: never batch-cut this list
- p.14 (Millwork, Hardware & Roofing) β Even their lists disagree on panel count — 8 here, 10 on p.7
- p.20 (Deck Framing) β Crowns down = a permanent dish in your floor
- p.21 (Deck β Square, Block & Ply) β The highest-leverage sixty seconds of the whole build
- p.25 (Temporary Bracing) β Removing braces early is how sheds go rhomboid
- p.28 (Setting the Rafters) β One test pair before thirteen copies
- p.30 (Fascia & Shadow Board) β The straightedge check is not optional
- p.36 (Corrugated Metal Roofing) β The first panel is the whole roof
Shop Appendix β Deck-Frame Assembly Sequence (Gibson St method)
Referenced from p.20. Combines the plans' p.20β21 sequence with the site decisions of July 2026. The key site fact the plans never mention: the skids sit 10ΒΌ" inboard of the deck edges, so the rims float in air off the joist ends. The fix is to set the end joists first and let them carry the rim corners β the rims then need cribbing only at mid-span, and the whole frame assembles on a table instead of in mid-air.
- Skids on the blocks β cut 144" (Β±ΒΌ"), laid FLAT (5Β½" wide Γ 3Β½" tall), bevels down-and-out, centered on the block stations. Set to 99Β½" outside-edge-to-outside-edge and 88Β½" inside-edge-to-inside-edge β check both, never the centerline. Rough position only; no leveling yet.
- Mark the joist layout on both rims β together, on sawhorses, before anything is set. Crown both rims and mark the crown direction. Pick one end as the reference and write “S” on both β the same physical end of the building. Clamp the two rims face-up with ends flush, hook the tape on the S end, and mark at 15ΒΌ", then every 16" (15ΒΌ, 31ΒΌ, 47ΒΌ …), squaring each line across both rims at once. Put an X on the north side of every line β the line is the joist’s near edge, the X says which side the body goes; this is the convention that prevents a floor built 1Β½" off. Why 15ΒΌ and not 16: it puts joist centers on 16 / 32 / 48 / 96, so plywood seams land on a centerline with ΒΎ" of bearing each side. Marking the rims separately guarantees they disagree by a sixteenth here and there, and every joist ends up slightly out of square.
- Perimeter rectangle β end joists FIRST. Set the two end joists (117", crowns up) on the skids at the layout ends; they span both skids and are fully supported. Bring a rim to an end joist, clamp the corner (removable clamps β the corner must still pivot), check the top edges flush, and tack with exactly two nails through the rim face into the joist end grain. Two, not one (one spins) and not more (the corner is a hinge until the diagonals match). Repeat at all four corners. Each rim is now held at the right height by the joists themselves.
- Rim cribbing β mid-span only (two stacks, one under each rim; the corners are already carried by the end joists). Target height is the skid top: 7Β½" above the gravel (4" block + 3Β½" skid). Flush or β " shy, never proud β a proud crib lifts the rim and cocks every joist it touches. Build-ups that hit it: a solid block (4") + a 4x6 offcut laid flat (3Β½") = 7Β½" exact; or a solid block + two 2x6 flat (3") + a β " shim; or five 2x6 laid flat. Material note: cribbing is not blocking β the never-pre-cut rule applies to pieces that must fit an opening, and a crib fits nothing, so cut it ahead from scrap. Ten of the fourteen 2x6x10 become joists and three cover the blocking, so the fourteenth stick is genuinely spare β that is the cribbing stick. Nest the bottom piece into the gravel to fine-tune.
- Interior joists: stand the remaining eight on the layout marks, crowns UP β sight every stick, sixty seconds per board is the entire discipline β and tack each end with one or two nails. Work from outside the frame; a tacked grid doesn't take kindly to a knee dropped mid-span. Keep each joist flush to the rim top as you tack β ΒΌ" proud telegraphs through the plywood like a crown-down board.
- Square by racking: measure both diagonals; push (or tap with a sledge through a wood block) on the corners of the long diagonal until both read 187Β½" (true value 187.44" β what matters is that the two are equal to each other). The rims slide across the crib tops; if a crib topples, kick it back and re-seat it. Re-check after the last adjustment β racking usually overshoots.
- Nail off: every joist end up to four 3"Γ.120 ring HDG through the rim (the plans' three 16d, translated with the +1 rule), including topping up the corner pairs. The square is now frozen.
- Toenail joists to skids β two per crossing (10 joists Γ 2 skids = 40 toenails), 3"Γ.120 HDG ring from the framing gun, sequential trigger (bump-fire skates the nose off a toenail). One nail from each side, opposing β that is the mechanism, not a detail: a pair of opposing toenails pinches the joist down onto the skid and locks it against sliding either way, while two from the same side simply walk the joist off its layout mark as you drive them. Start each about 1ΒΌ" up from the joist-to-skid intersection at roughly 45Β°. Drive one, re-check the joist is still on its mark, then drive the opposite; tap it back first if it crept. Have the second person hold or foot-block the joist β a held joist takes the nail, a loose one moves. β Before the first toenail, re-verify the skid positions (99Β½" outer, 88Β½" inner): the skids sit on slick aluminum shields and can scoot during racking, and toenailing is the step that freezes the geometry permanently. Only now β toenail early and you have bolted in a parallelogram.
- Blocking rows at the 4' chalk lines, each block cut to fit its own bay, flush to joist tops.
- Pull the cribbing out. It must be gone before leveling β a forgotten crib is a hard point that fights the jack β and permanently, the rims are designed to hang from the joist ends; nothing bears there long-term.
- LEVEL THE DECK β jack + shims at the block stations. The checkpoint everything above depends on. Shim spec: β not tapered carpenter’s shims β the cedar/pine wedges sold for door jambs crush, split and squeeze out under a building, and a taper bears on a line instead of an area. Use flat, full-bearing, rot-proof, non-tapered stock: asphalt shingle scraps (~β " each, the classic), composite-decking offcuts or plastic structural shims, or PT squares you cut to about 5Β½" Γ 8" so the whole bearing footprint is supported; aluminum flashing for anything under 1/16". They go on top of the block, UNDER the termite shield β the shield has to stay in direct contact with the skid or termites walk around it. Never wedge-shaped: if a block top isn’t parallel to the skid, re-seat the block. More than ~Β½" of stack at any block means that block is wrong β pull it, adjust the gravel, re-seat. Jack on a plywood pad on the gravel, lifting under the skid, never under the rim (the rim will just bend): lift ΒΌ", slide the shim, lower onto it, re-read.
- Rig the four ground anchors (turnbuckle topside per the standing config), snug in opposite pairs β before wall framing makes the structure a sail.
- ΒΎ" ply perpendicular to joists, staggered, 6"/12" nailing with the 2"Γ.113 ring sticks β conduit riser hole cut as its sheet goes down, drilled directly over the stub (all the slack is on the rim side).
The tacking rule in one line: two nails per corner and one per interior joist end are pivot points, not fasteners β their career as hinges ends the moment the diagonals match, and any extra nail driven before that is a nail you'll be pulling out of end grain.
Shop Appendix — Foundation Component Locations (as-built record)
Two reference systems, on purpose. The x,y columns measure from the timber-wall INSIDE faces at gravel height (interior 142½″ E–W × 166½″ N–S) — that is how the layout was built. But the perimeter is not guaranteed plumb or straight forever, so the member-to-member dimensions are the durable record: once the skids are set, every component locates off skid faces and skid ends; once the deck exists, off the deck edges. When wall-measure and member-measure disagree, the members win.
Skids (4x6 laid FLAT — 5½″ wide × 3½″ tall — 144″ long, bevels down-and-out)
| Outside edge to outside edge (measure this) | 99½″ |
| Inside edge to inside edge (measure this too) | 88½″ — the two edge measures differ by exactly twice the skid width (11″). If they disagree, the skid isn’t the size you think it is. |
| Centerline to centerline (derived — do not measure) | 94″ — the plans’ value, preserved. Our skid is ½″ narrower than the plans’ full-dimension 4x6, and that loss is split evenly: overhang 10¼″ (vs 10″), clear span 88½″ (vs 88″). |
| x,y for layout only | centerlines ~24¼″ off each side wall · runs y 11¼″–155¼″ · ±½″ fine — the deck squares itself on top. Length 144″ ±¼″: nothing mates to a skid end. Corroboration: the plans’ own pier alternative (p.19) puts its supports 13″ in from the deck edge — exactly where the balanced skid centerline lands (10¼″ overhang + 2¾″ half-width). |
Blocks (6 — 3 per skid, PAIRED) — 16″ dimension ACROSS the skid, 8″ along it
Both skids get identical stations, so every station gives you a cross-pad pair to measure. All edge-to-edge numbers below assume the 16″-across orientation. If a block is ever re-set 8″-across, the cross-pad numbers change to: outside-to-outside 102″, inside-to-inside 86″ (centers unchanged).
Why 16″ ACROSS the skid and not along it: placement tolerance, not bearing. Across, the skid can wander ±5″ and stay fully carried; along, only ±1¼″ — and these skids sit on slick shields, get nudged during racking, and are positioned by string rather than a jig. The bearing argument you would expect does not apply: at ~1,500 lb per block the 5½×8″ contact patch runs 34 psi against ~565 psi allowable for PT SYP in compression perpendicular to grain — 6% of capacity, so doubling the area buys nothing. The one honest point the other way: 16″ along would support 16″ of skid instead of 8″, slightly shortening the clear span. Second-order — center-to-center span governs the bending — and it does not change the call.
| Block | x,y center (from walls) | Along-skid position (from skid END — the durable measure) |
|---|---|---|
| Station 1 (south) — both skids | ~24¼″ from E / W · ~29¼″ | center 18″ from skid S end (edges 14″–22″). ~4.8″ clear of the as-built stub |
| Station 2 (middle) — both skids | ~24¼″ from E / W · ~84¼″ | center 73″ from skid S end (edges 69″–77″). ⚠ NORTH of the oak root — going south leaves an over-long span. The one field variable: center the root in the gap below, min 6″ from each measured root edge. Record the root’s actual N and S extents when exposed |
| Station 3 (north) — both skids | ~24¼″ from E / W · ~139¼″ | center 128″ from skid S end (edges 124″–132″) = 16″ from the skid N end |
| Cross-pad, every station (the arbiter) | outside edge to outside edge 110″ · inside edge to inside edge 78″ · centers 94″ (derived). 110 − 78 = 32 = twice the 16″ block face — if that doesn’t hold, a block is turned wrong | |
| Along skid, station to station | 1→3 centers 110″, identical both skids · spans 55″ and 55″ (clear gap 47″ each — equal gaps is the one-tape check) · cantilevers 18″ south, 16″ north | |
| Why 6 and not 8 — full derivation in Base & Deck Construction | A 5½″×3½″ flat SYP skid has ~30% less section modulus than the plans’ full-dimension hemlock, so spans want to stay ≤60–65″. A fourth block per skid would buy span but add two more pivot points to level and re-level forever — and a block that doesn’t bear is worse than no block. Six is the call. If the floor ever needs more, the blocks stay accessible under the open skirt: jack and slide two more in. It is the only structural decision on this build that stays reversible | |
Ground anchors (4 — installed; cables terminated at the eyes, tails coiled above gravel)
| x,y (as planned) | SE/SW: 29″ from E/W · 52″ from S NE/NW: 29″ from E/W · 115″ from S |
| Off the skid (durable) | 4¾″ inboard of skid centerline = ~2″ from the skid inside face — corrected for the 5½″ skid (previously recorded as 4¼″, which assumed a 3½″ skid). Workable: the cable rises alongside and over the top, and the steeper angle puts more tension straight down. ⚠ Before setting skids, measure all four eyes off the side walls — any eye at 27″ or less ends up UNDER the skid |
| Along the skid (durable) | S pair 40¾″ north of skid S end · N pair 40¼″ south of skid N end |
| Pair spacings | along skid, centers 63″ · across pad, centers 84½″. Anchors were screwed by hand — the coiled tails poking through the gravel are the ground truth; trust a tail over this table. |
Conduit stub — AS-BUILT July 21, 2026 (realized location, not the plan)
| From timber walls (inside faces) | center 18¼″ from EAST · 19¼″ from SOUTH (planned was 17¼/20¼ — drifted 1″ west + 1″ south in install) |
| From building outline / future deck edges | 7″ from the east edge · 8″ from the south edge |
| From the east skid (best on-the-ground reference) | center ~2″ east of the skid outside face · 8″ north of the skid S end |
| Verified clearances (from conduit OD edge, 2″ PVC) | east rim 4¼″ · skid face ~2″ (the tight side) · S end joist 5¼″ · next joist 6″ · block station 1 ~4.8″. Recomputed 8/5/26 against the corrected 5½″ skid width and the rebalanced skid position. |
| Floor-day rule | Drill the ply hole directly over the stub — never center it in the rim-to-skid channel; all the slack is on the rim side. Buried sweep exits south under the wall; outside cap marked (photo map + physical marker). |